Plant Construction & Industrial Services

Our Services throughout the 360° Lifecycle of Your Industrial Plant

Utmost Efficiency in Energy Recovery and Waste Utilisation

Oschatz is the leading specialist for thermal treatment technologies, energy recovery and waste utilisation in industrial plants. Waste heat recovery systems for converting industrial waste heat into steam and other forms of energy are at the heart of our portfolio. Innovative know-how and patented proprietary technologies as well as Christof Industries’ 360° portfolio in industrial plant construction mean that Oschatz has a unique market position in the fields of ferrous and non-ferrous metallurgy, as well as chemical, energy and power plant technology. Our technologies are a key element in Christof Industries’ solutions for a modern, future-oriented circular economy.

Project Development

Innovation that Builds on Tried-and-Tested Solutions. To date, some 650 Oschatz waste heat recovery boilers have been successfully implemented for the iron and steel industry, non-ferrous metallurgy as well as for the chemical industry. Our strengths: innovative solutions that build on decades of experience, the most demanding quality standards, technical perfection and bespoke solutions for the highest possible levels efficiency and profitability.

Industrial Consulting Services
Front-End-Loading (FEL) Services

Concept Studies
Project Development

Technology

Industrial Pioneer and Leading Technology Partner. From an original focus on waste heat boilers, the core principle “steam from waste heat” has been refined over a period of more than 170 years, then customised and perfected for a variety of branches. The products that Oschatz provides range from ammonia incineration reactors for nitric acid production through to coolers for steelworks and production plants for non-ferrous metallurgical processes. Since the 1980s, this technology has also been successfully implemented in power plants for incinerating waste, biomass, and residues from chemical and production plants. As part of the Christof Industries group of companies, Oschatz is now one of the world’s leading technology companies in these fields. We employ our own patented technologies in line with the specific requirements of each plant project, which guarantees our customers superior tailor-made solutions.

Engineering

Technical Perfection in Every Detail. Every facility is unique. Be they waste gas cooling facilities in metallurgy, components for the chemical industry or turn-key power plants for deriving thermal energy from biomass or residues: every facility is planned individually and tailored to meet our customers’ exact requirements. Oschatz demonstrates the value of know-how derived from decades of experience and a passion for innovation: from the project planning stage through to the most demanding basic and detail engineering – our engineers develop innovative, bespoke solutions that draw on tried-and-tested Oschatz technologies (“from chute to stack”).

Conceptional Facility Planning
Basic Engineering/FEED Services
Detail Engineering

Fabrication

Cutting-Edge Production Facilities for Boiler Components and Spare Parts. Production facilities with cutting-edge capabilities in the Czech Republic and China, coupled with our experts’ know-how, guarantee that our customers receive technical perfection with clear advantages in terms of time and cost for all types of fabrication and pre-assembly. Our core fabrication services for greenfield/brownfield facilities covers the fabrication of technological components and systems such as waste heat boilers, boiler systems, cooling stacks, skirts and cleaning technologies.

Fabrication of Mechanical, Electrical and Automation Systems, Components and Spare Parts

Pre-assembly of Technological Components

Erection & Installation

A One-Stop-Shop for Efficiency. Our broad range of services gives us the ability to respond in detail to the exact requirements of a given industrial plant project – from assembly through to start-up. The result: processes that are speedy, practical, and value for money, and which are a perfect fit for the specifications of the project in question.

Construction Site Management and Supervision
Interdisciplinary Facility Installation

Plant Construction, Installation and Commissioning
Personnel and User Training

Industrial Services

Optimisation of Life Cycle Costs. As part of the Christof Industries group of companies, Oschatz benefits from the competence and manpower of Industrial Service Teams at work across the globe. We focus on forward-looking industrial services that have a clear goal: ensuring the productivity and longevity of plants while increasing operating efficiency. Our range of services covers all elements of plant maintenance. This includes emergency response services, to ensure the quickest possible restoration of plant availability, the fabrication of all technological systems and components in our portfolio as well as the production, repair and replacement of parts and components.

Plant Reconstructions, Upgrades and Modernisations
Maintenance, Conversion and Upgrading of Facilities and Components

Plant De-bottlenecking & Optimisation
Spare Parts, Repair and Replacement of Components

As a family-owned and led company, we are firm believers in the economic and environmental value of reusing waste and recovering waste energy – values that went unrecognised for a long time. The integration of the Oschatz units in Germany, the Czech Republic, Slovakia and China into Christof Industries has created significant advantages for operators of both traditional production facilities and industrial plants – especially waste-to-energy and waste-to-value plants – thanks to the union of pioneering technologies, which have been tried and tested over the past 160 years, with our extensive experience in the construction of industrial plants and in the provision of industrial services.
Our 360° portfolio makes Zero Waste Concepts for Cities a reality.
Johann Christof, CEO
We have a significant technological edge over the competition in the development of waste heat recovery systems. We are also a pioneer in methods for making use of waste products and in the circular economy. The combination of technical perfection and a passion for innovation are the hallmarks of everything we do. In keeping with our motto:
Excellence through Tradition and Innovation.
Monique van den Boogaard, Managing Director
Many of our waste heat recovery systems are counted among the leading technologies that the market has to offer. In addition to the technical perfection of our products and our decades of experience, there is one characteristic in particular that our experts demonstrate, which has allowed us to achieve this position:
The willingness to question the status quo and to leave the beaten track.
Wen Jiang, Sales Director Chemical & Environmental Industry
What distinguishes us from other providers is our holistic approach to the requirements of every project. Because you can only take that kind of approach if you can truly provide everything – from boiler system design through to after-sales services – in-house. This is how we achieve not just technological and economic efficiency, but completely new ways of seeing things.
Because we always keep sight of the big picture for every process and every project – which means we develop solutions that look to the future.
Michael Marcius, Sales Director Power Plants
The difference between a technician and a true expert is experience. After 170 years of company history and having realised more than 200 cooling systems for the iron and steel industry, we can safely say that we are experts in this field. Our expertise provides the foundations for the plants that we erect all over the globe
– with the greatest possible levels of availability, operational safety, and efficiency.
Josip Kasalo, Head of Sales – Iron and Steel Metallurgy
Having successfully implemented more than 150 projects all over the globe, Oschatz leads the market for process gas coolers for nitric acid production. There are two significant factors to our success: technical perfection and a very human quality – the ability to listen. Intensive two-way communication with our customers has made us what we are today.
Because exceptional results can only be achieved through cooperation.
Lynn Tenbuß-Küppers, Senior Sales Engineer – Chemical Industry
The demands our clients place on us are always growing. That is a good thing. Because there are three important qualities that define Oschatz today: perfection derived from decades of experience, a creative approach to technology, and the desire to best serve of customers’ interests by thinking to the future. The result: individual, tailor-made solutions instead of standard technologies. The benefit for our customers:
Greater levels of efficiency, profitability and longevity for their plants and components.
Heinz Wienen, Sales Director
Oschatz is one of the leading producers of boiler systems for converting industrial waste heat. We are a world leader in certain fields – such as bath/lance smelting processes. What has put us where we are today? 170 years of experience, the highest standards of quality, and intensive cooperation with our customers. This is the basis for the continual improvement of our technologies. Our goal:
bespoke, optimised plants that are characterised by maximum levels of availability, reliability and profitability.
Stefan Köster, Head of Sales Non-Ferrous Metallurgy